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Aviation Thermal Repair Instrument

The RETOP aviation thermal repair instrument is the self-developed RTP-6302 series composite repair system. 
Compact in size, it is easy to transport and carry. By applying heat and pressure to composites, it enables out-of-autoclave forming, composite repair, and composite-to-metal bonding.
 Featuring advanced integrated circuits, a reliable operating system, and high-precision temperature/pressure control, it ensures consistent performance in composite manufacturing and repair.
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▌Technical Parameters

 

Item

Parameters

Weight

17KG

Dimensions

570 × 370 × 220 mm

Storage Temperature

-20°C ~ 60°C
Operating Temperature 5.5-100~240V AC, 50~60 Hz, max. 32A/zone
Humidity 0~90% RH (non-condensing)
Power Input 110-250 VAC
Air Supply Interface -10°C ~ 50°C
Vacuum Interface 1 per zone, Rilsan 8/10 mm, 0~840 mBar
Thermocouple Interfaces 20000 mm/min

 

 

 

▌Performance Characteristics

 

Equipment Performance Features:

  • High Portability: Dimensions 570×370×220mm, weighing only 17kg, can be carried directly as cabin baggage without checked-in luggage.
  • Three-Protection Design: The housing adopts dustproof and waterproof materials, lightweight and durable.
  • HD Touch Interaction: 10.1-inch 1080p LCD touchscreen with full Chinese interface, readable under strong outdoor light.
  • Powerful Program Management: Stores 100+ repair programs, with no fewer than 30 curing programs; supports ≥6 heating/cooling segments, allowing mid-process pause and modification.
  • Precise & Stable Temperature Control: Heating rate ≥2.5°C/min (up to 5°C/min), temperature measurement accuracy ±3°C, thermocouple error ±1.1°C, max heating temperature 260°C.
  • Multi-Layer Safety Protection: Automatically terminates programs on temperature/vacuum anomalies; features power-off, leakage, and overload protection.
  • Data Visualization: Supports real-time temperature display via images, values, and curves, with adjustable and monitorable vacuum levels. 

 

 

Main Functional Features:

  • Flexible Dual-Zone Control: Supports independent and linked operation modes. Each zone delivers 32A, with a maximum combined 63A in linked mode, adapting to diverse working conditions.
  • Versatile Temperature Control Modes: Supports average temperature control, max/min temperature control, and designated thermocouple control, with automatic temperature regulation, data logging, and alarm functions.
  • Multi-Point Temperature Monitoring: 10 Type J thermocouple sockets per zone (20 total), enabling full-coverage temperature measurement with no blind spots.
  • Comprehensive Self-Test Function: Automatically checks the heating blanket, thermocouples, and vacuum status before curing to prevent potential faults.
  • Data Export & Upgrade: Built-in USB port allows exporting quality control reports in print, PDF, or CSV formats.
  • Free Software Upgrades: The device supports free software upgrades.

 

Other Advantages:

  • Fully self-developed and controllable, with rapid after-sales support response.
  • Comes with a Simplified Chinese interface, with optional Chinese/English language switching.

 

 

▌Application Fields

 

 The thermal repair instrument is widely used in composite manufacturing and repair, and is trusted by aircraft manufacturers, military units, research institutes, aircraft maintenance organizations, and airlines.